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The knowledge bank of ESA’s R&D programmes

Maturation of PCM-HSD Technology

Programme
GSTP
Programme Reference
GT17-149MT
Prime Contractor
WALOPT
Start Date
End Date
Status
Closed
Country
Belgium
Maturation of PCM-HSD Technology
Objectives
Based on previous development, the objective is to develop a mass-efficient heat accumulators using PCM (Phase Change Material) to avoid overheating of specific power demanding electronic boxes. More specifically, the goal is to increase the TRL Level to 6-7 by performing more qualification tests, which will provide a higher reliability and confidence in the PCM technology.
 
Description
A PCM provides a temporary cooling capability of electronics boxes when overheating/absence of effective cooling leads to over-temperature for any type of spacecraft or launcher. The proposed technology saves mass vs traditional heat sinks for applications where high power dissipation occur for a short period of time.
The activity shall focus on the following points: ?
 
  • Radiation resistance of organic PCM?s: samples and whole PCM box, needing a large quantity of PCM to be irradiated under p and gamma
  • Perform fatigue testing during thermal cycles (including under vacuum). ?
  • Reduce the error on latent heat measurement (compare DSC ? Time history).
  • Development of MGSE for filling, un-filling and certification of filling rate.
  • Measurement of burst pressure and safety against over pressure.
  • Explore feasibility in using additive Manufacturing.
  • Establish manufacturing procedures and processes in order to provide a controlled and reliable product.
 
A product specification shall be supplied by a European Prime to insure full applicability. Engineering and qualification models shall be manufactured in order to perform pre/post irradiation tests, burst tests, in-process tests, filling/unfilling tests and ageing test.
 
Application Domain
Generic Technologies
Technology Domain
21 - Thermal
24 - Materials and Manufacturing Processes
Competence Domain
2-Structures, Mechanisms, Materials, Thermal
Initial TRL
TRL 5
Target TRL
TRL 7
Achieved TRL
TRL 6
Public Document
Executive Summary