Nebula Public Library

The knowledge bank of ESA’s R&D programmes

Infra Red lens polishing for high performance applications

Programme
TDE
Programme Reference
T716-503MM
Prime Contractor
Asphericon s.r.o.
Start Date
End Date
Status
Closed
Country
Czech Republic
Infra Red lens polishing for high performance applications
Objectives

This activity aims to develop processes to polish InfraRed (IR) optical lenses made of typical IR materials such as ZnSe, ZnS, Si of spheric and aspheric shape down to a surface roughness of 1 nm RMS or below.

Description

SWIR and IR optical lens materials are difficult to machine, since often they are based on micro-crystalline or crystalline substrates which makes them also brittle and difficult to polish. SWIR spectrometer optics for CarbonSat, Sentinel 5 or NISP (Euclid) for instance are highly critical with respect to straylight performance. For mass and volume reasons the optical design of the camera of the spectrometer is based on lenses (Si, ZnSe, ZnS). Those IR lenses have large refractive indices and surface roughness values (current state of the art roughness communicated by industries working on the CarbonSat parallel study, are 2nm RMS for spherical and 4 nm RMS for aspherical IR lenses) which generate straylight levels an order of magnitude higher than regular glass lenses. An improvement in polishing quality of IR lenses is therefore needed. The core of the activity shall be the process refinement/development on a series of samples based on different IR materials. The samples shall be polished to a roughness level of 1 nm RMS or below and tested.

Application Domain
Generic Technologies
Technology Domain
16 - Optics
Competence Domain
5-Radiofrequency & Optical Systems and Products
Keywords
16-Optics
Initial TRL
TRL 2
Target TRL
TRL 4
Achieved TRL
TRL 4
Public Document
Executive Summary