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Energy-efficient regolith compactor for surface construction

The objective of the project was to design, developed and test the compaction device Breadboard in a regolith simulant Testbed. An experimental test campaign aimed to verify that the compaction device can be successfully used to improve the surface geotechnical properties of two different regolith simulants: GreenSpar-250 analogous to lunar Highlands, and AGK-2010 analogous to lunar Mare regions.

Poland

20-D-T-TEC-03-l

Astronika
Fused Layer Deposition of Lunar Regolith

In order to enable lunar exploration in a sustainable manner, it is necessary to develop technologies that allow the use of lunar resources in-situ. Additive manufacturing techniques are being studied for in-situ resources utilization on the Moon (e.g.: solar or laser sintering). The results of these studies, presented samples with low mechanical properties due to the formation of defects and cracks within the final product.

Germany

20-D-T-TEC-01-i

Hochschule Aalen
Moon Fibres

Institut für Textiltechnik der RWTH Aachen University (ITA) and Institute for Structural Mechanics and Lightweight Design RWTH Aachen University (SLA) have already spun MoonFibres from regolith simulant. Gradel SARL uses the xFKin3D technological process to produces ultra-lightweight structural components made of various types of fibres and resin. This technology requires less material to create parts with equal structural strength as the ones produced in traditional ways. The produced parts can be 2D or 3D parts.

Germany

19-D-A-05

RWTH Aachen
Smart Resource Management based on Internet of Things to support Off-Earth Manufacturing of Lunar Infrastructures (SMARTIE)

SMARTIE (Smart Resource Management based on Internet of Things to support Off-Earth Manufacturing of Lunar Infrastructures) is an ESA study to assess the requirements, architecture, hardware and software needs and costs for implementation of an Internet of Manufacturing Things (IoMT) for a lunar human base and associated infrastructure. 

Austria

20-D-S-TEC-03-g

Liquifier Systems Group
Additive manufacturing of functionally graded ceramics with in-situ resources

In this activity, lunar regolith simulants were characterised based on their thermal behaviour, particle size distribution and composition, in order to inform the choice of consolidation method for functionally graded materials (FGMs) – powder characterisation results are provided in the 'conference paper' deliverable.

Firstly, an extensive literature review study (deliverable 'Literature Review') identified Digital Light Processing (DLP) and Spark Plasma Sintering (SPS) as promising consolidation techniques.

The Netherlands

19-D-A-02

TU DELFT
Robotic manufacturing of fibrous structures in space

Motivation: This study aimed to develop promising robotic fabrication methodologies for a fibre-based in-situ robotic fabrication process, for application in a lunar habitat as an alternative to existing additive manufacturing methodologies. Previous work has verified that fibre composite fabrication processes are capable of a high degree of automation and structural performance.

Germany

17/A/05

Universität Stuttgart
Conceiving a lunar base using 3D printing technologies.

Several studies have addressed the building of a lunar base either under ESA or other space agencies and entities. These studies have looked at conceptual designs, often of one specific element of the base, while most of the requirements are not adequately or not at all taken into consideration.

Germany

15/012

OHB System AG

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