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Fused Layer Deposition of Lunar Regolith

In order to enable lunar exploration in a sustainable manner, it is necessary to develop technologies that allow the use of lunar resources in-situ. Additive manufacturing techniques are being studied for in-situ resources utilization on the Moon (e.g.: solar or laser sintering). The results of these studies, presented samples with low mechanical properties due to the formation of defects and cracks within the final product.

Germany

20-D-T-TEC-01-i

Hochschule Aalen
Off-Earth manufacturing through self-growing 3D printer

During the project activities, the authors proposed a conceptual framework, which utilizes resources available in situ through the chemical and physical processes associated with agriculture; the soil and CO2 (if present) are transformed into fibrous plant matter, harvested and finally converted into mechanical and structural components.

Italy

20-D-S-TEC-03-a

Università degli studi...
LUPIN (Lunar Lithography Manufacturing)

Nowadays, human Moon exploration, and the consequent desire to establish a permanent settlement on its surface, represents one of the most fascinating challenge to face. The permanent presence of a human outpost very far from Earth raises the problem of the huge amount of payload required for the settlement, as well as the need of rapid and in-time supply of material and spare parts useful for all the activities carried out in-situ, including the realization of medicals tools and patient-specific back-up implants.

Germany

20-D-S-TEC-03-f

OHB System AG
Smart Resource Management based on Internet of Things to support Off-Earth Manufacturing of Lunar Infrastructures (SMARTIE)

SMARTIE (Smart Resource Management based on Internet of Things to support Off-Earth Manufacturing of Lunar Infrastructures) is an ESA study to assess the requirements, architecture, hardware and software needs and costs for implementation of an Internet of Manufacturing Things (IoMT) for a lunar human base and associated infrastructure. 

Austria

20-D-S-TEC-03-g

Liquifier Systems Group
Additive manufacturing of functionally graded ceramics with in-situ resources

In this activity, lunar regolith simulants were characterised based on their thermal behaviour, particle size distribution and composition, in order to inform the choice of consolidation method for functionally graded materials (FGMs) – powder characterisation results are provided in the 'conference paper' deliverable.

Firstly, an extensive literature review study (deliverable 'Literature Review') identified Digital Light Processing (DLP) and Spark Plasma Sintering (SPS) as promising consolidation techniques.

The Netherlands

19-D-A-02

TU DELFT
Design of space hardware using a CDF like methodology (AMCDF)

The project aimed to establish a structured approach to an optimised part or component by applying Concurrent Design methods. It intended to incorporate all necessary disciplines and competencies that are required for a potential spacecraft part. Within the activity, advanced manufacturing included various novel techniques, not only additive manufacturing. It means that the Concurrent Design approach was developed for the engineering of units to be built with a broad range of advanced manufacturing technologies.

Germany

15/007

OHB System AG
System impact of additive manufacturing technologies design features

The latest advances in the Additive Manufacturing technologies development lead to expand the application field. It is particularly well adapted to satellite which combine complex parts and small series production. Such technique provides additional freedom for design and opportunities of number of parts reduction, functions integration and development plan shortening for example.

France

13-042-b

Thales Alenia Space

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