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Energy-efficient regolith compactor for surface construction

The objective of the project was to design, develop and test the compaction device breadboard in a regolith simulant testbed. An experimental test campaign aimed to verify that the compaction device can be successfully used to improve the surface geotechnical properties of two different regolith simulants: GreenSpar-250 analogous to lunar Highlands, and AGK-2010 analogous to lunar Mare regions.

Poland

20-D-T-TEC-03-l

Astronika
R2D2 (Reliable Robust Dust Deflecting) Plug and Socket

To develop large-scale infrastructure on the Moon, many different systems will have to be shipped to the Moon to produce the necessary components. This means that the traditional design of systems cannot be assumed and a production machine cannot be expected to provide its own power especially when power demand is in the 100 kW – 1 MW range.

Luxembourg

20-D-T-TEC-03-e

MAANA Electric
Fused Layer Deposition of Lunar Regolith

In order to enable lunar exploration in a sustainable manner, it is necessary to develop technologies that allow the use of lunar resources in-situ. Additive manufacturing techniques are being studied for in-situ resources utilization on the Moon (e.g.: solar or laser sintering). The results of these studies, presented samples with low mechanical properties due to the formation of defects and cracks within the final product.

Germany

20-D-T-TEC-01-i

Hochschule Aalen
Moon Fibres

Institut für Textiltechnik der RWTH Aachen University (ITA) and Institute for Structural Mechanics and Lightweight Design RWTH Aachen University (SLA) have already spun MoonFibres from regolith simulant. Gradel SARL uses the xFKin3D technological process to produces ultra-lightweight structural components made of various types of fibres and resin. This technology requires less material to create parts with equal structural strength as the ones produced in traditional ways. The produced parts can be 2D or 3D parts.

Germany

19-D-A-05

RWTH Aachen
Rhizome: Development of an Autarkic Design-to-Robotic-Production and -Operation System for Building Off-Earth Habitats

In order for off-Earth top surface structures built from regolith to protect astronauts from radiation, they need to be several metres thick. With support from European Space Agency (ESA) and Vertico, the Technical University Delft (TUD) advanced research into constructing habitats in empty lava tubes on Mars in order to create subsurface habitats. By building below ground level not only natural protection from radiation is achieved but also thermal insulation because the temperature below ground is more stable.

The Netherlands

20-D-S-TEC-03-b

TU DELFT
Smart Resource Management based on Internet of Things to support Off-Earth Manufacturing of Lunar Infrastructures (SMARTIE)

SMARTIE (Smart Resource Management based on Internet of Things to support Off-Earth Manufacturing of Lunar Infrastructures) is an ESA study to assess the requirements, architecture, hardware and software needs and costs for implementation of an Internet of Manufacturing Things (IoMT) for a lunar human base and associated infrastructure. 

Austria

20-D-S-TEC-03-g

Liquifier Systems Group
Additive manufacturing of functionally graded ceramics with in-situ resources

In this activity, lunar regolith simulants were characterised based on their thermal behaviour, particle size distribution and composition, in order to inform the choice of consolidation method for functionally graded materials (FGMs) – powder characterisation results are provided in the 'conference paper' deliverable.

Firstly, an extensive literature review study (deliverable 'Literature Review') identified Digital Light Processing (DLP) and Spark Plasma Sintering (SPS) as promising consolidation techniques.

The Netherlands

19-D-A-02

TU DELFT
Lunar ISRU Energy Storage and Electricity Generation (LIESEG)

Humankind tested its capacity to survive on the Moon’s surface for short periods of time through the Apollo missions almost 50 years ago. Since then, robotic missions to the Moon have spent periods lasting several days and nights on the satellite. However, many technological challenges arise when planning a lunar (robotic and/or manned) mission that is fully operational during the night. Among these challenges, the need for a power supply system for both day and night remains open.

Spain

18/06-01-03-1

Univ Pol. De Catalunya
Robotic manufacturing of fibrous structures in space

Motivation: This study aimed to develop promising robotic fabrication methodologies for a fibre-based in-situ robotic fabrication process, for application in a lunar habitat as an alternative to existing additive manufacturing methodologies. Previous work has verified that fibre composite fabrication processes are capable of a high degree of automation and structural performance.

Germany

17/A/05

Universität Stuttgart
Lunar ISRU demonstration mission definition study segment 1

The contract was part of the broader framework of two ESA-led mission study teams performing parallel and independent activities to establish the mission concept, considering the ISRU payload (Segment 1), the delivery service (lander, Segment 2) and the communication service (Segment 3).

In this context the scope of the OHB Italia contract activities was related to defining the ISRU Payload.

Germany

18_M-HRE-1D

OHB System AG

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