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Development of European grease lubricants stabilized for long-term storage

Programme Reference

T124-701QE

Status

Closed

Country

Germany

Start Date

2022

End Date

2023

Programme: TDE Prime Contractor: MATERIALES GmbH

Subcontractors:
ESR TECHNOLOGY LTD • United Kingdom

Objectives

To develop formulation of European grease for applications in space mechanisms, stabilized for at least 15 years of long-term storage under cleanroom conditions.

Description

Lessons learnt on the use of grease lubricants for applications in space mechanisms confirm their high chemical stability on long-term storage (LTS), due to intrinsic inertness of their fluorocarbon-based components which could be affected only via catalytic effect of metal compounds. What is observed even in widely used space-qualified greases is physical delamination leading to separation of the base oil and the solid filler. This delamination affects the lubricant?s viscosity and dielectric properties. Availability of a stabilization strategy would be beneficial for projects where satellites are launched in constellation and long-term storage on-ground is required. Stabilization strategy could involve use of suitable additives.The activity encompasses the following tasks:- Literature / market screening. Definition of requirements and formulation strategy- Development and testing of preliminary formulations. Choice of the final formulation- Full testing of the final formulation, including accelerated ageing. Comparison with the selected benchmarks already used in space industryThe foreseen benefits include: development of a European grease for space mechanisms (promoting European independence and obsolescence risk mitigation), improvement in lubricants? stability in on-ground long-term storage.

Application domain: Earth Observation

Technology Domain:
15 - Mechanisms
24 - Materials and Manufacturing Processes
Competence Domain:
2-Structures, Mechanisms, Materials, Thermal
Initial TRL: TRL 2 Target TRL: TRL 4 Achieved TRL: TRL 4

HarmoRoadMap: Solar Array Drive Mechanisms (2014.1)

IPC Document: ESAIPC(2021)3

Public Document:

Development of European grease lubricants stabilized for long-term storage