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Maturation of PCM-HSD Technology

Programme Reference

GT17-149MT

Status

Closed

Country

Belgium

Start Date

2019

End Date

2023

Programme: GSTP Prime Contractor: WALOPT

Subcontractors:
CRM CENTRE DE RECHERCHES METALLURGIQUES ASBL • Belgium
SONACA SA • Belgium

Objectives

Based on previous development, the objective is to develop a mass-efficient heat accumulators using PCM (Phase Change Material) to avoid overheating of specific power demanding electronic boxes. More specifically, the goal is to increase the TRL Level to 6-7 by performing more qualification tests, which will provide a higher reliability and confidence in the PCM technology. 

Description

A PCM provides a temporary cooling capability of electronics boxes when overheating/absence of effective cooling leads to over-temperature for any type of spacecraft or launcher. The proposed technology saves mass vs traditional heat sinks for applications where high power dissipation occur for a short period of time.The activity shall focus on the following points: ? Radiation resistance of organic PCM?s: samples and whole PCM box, needing a large quantity of PCM to be irradiated under p and gammaPerform fatigue testing during thermal cycles (including under vacuum). ?Reduce the error on latent heat measurement (compare DSC ? Time history).Development of MGSE for filling, un-filling and certification of filling rate.Measurement of burst pressure and safety against over pressure.Explore feasibility in using additive Manufacturing.Establish manufacturing procedures and processes in order to provide a controlled and reliable product. A product specification shall be supplied by a European Prime to insure full applicability. Engineering and qualification models shall be manufactured in order to perform pre/post irradiation tests, burst tests, in-process tests, filling/unfilling tests and ageing test. 

Application domain: Generic Technologies

Technology Domain:
21 - Thermal
24 - Materials and Manufacturing Processes
Competence Domain:
2-Structures, Mechanisms, Materials, Thermal
Initial TRL: TRL 5 Target TRL: TRL 7 Achieved TRL: TRL 6

HarmoRoadMap: N/A

IPC Document: ESA/IPC(2018)61,add.2

Public Document:

Executive Summary
PDF

Maturation of PCM-HSD Technology